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An impact of technological factors on the kinematic accuracy of cylindrical gear wheels during machining
(Sumy State University (ROR), 2025-03-03) Povstyanoy, Oleksandr; Halchuk, Tetyana; Bembenek, Mihal; Valetskyi, Bohdan
The work analyzes the means of controlling the accuracy of gears from the point of view of ensuring the manufacture of parts of a given quality. A theoretical study of the influence of the geometry and accuracy of the elements of the technological system and the process of gear milling with a worm cutter on the kinematic accuracy of cylindrical gears has been carried out. A method of conducting experimental studies of the wheel on the kinematic accuracy has been selected, which consists in comparing the circular distances between the same profiles of two teeth of the wheel with similar distances between the profiles of the other two teeth of the same wheel. The influence of the technological modes of processing of the gear milling process on its accuracy indicators has been experimentally studied. An optimization model for selecting technological modes of processing has been developed in order to ensure the required kinematic accuracy of the gear after the gear milling operation with a worm cutter due to the error of the accumulated step, as well as to reduce the number of experiments. The work was carried out using data from a private complex study of the elementary indicator of kinematic accuracy of the accumulated error of the wheel pitch, obtained during measurement control. During the work, metrological means and methods of gear wheel control were used. The research results were processed by methods of mathematical statistics.
Impact of Technological System’s Characteristics on the Machining Accuracy of Bearing Rings
(Sumy State University, 2023-11-10) Povstyanoy, Oleksandr; Halchuk, Tetyana; Redko, Rostyslav; Polinkevych, Roman
The article shows the influence of the technological system of an automated lathe, in particular cam chucks, on the accuracy of machining bearing rings for production conditions. The value of the deformation during machining, i.e., the non-circularity of the ring of a single row tapered roller bearing 32017X in outer diameter, was investigated. For the study, samples were selected that were processed under the same conditions directly in the production unit of PJSC “SKF Ukraine” without interference with the technological process. The use of replaceable floating cams in the chuck design was proposed to increase the accuracy and productivity of machining. Experimental studies have shown that the machined surface’s ovality depends on the chuck cams’ clamping force. The effectiveness of computer processing of statistical data on the accuracy control of engineering products was shown. Implementing machining accuracy control in production using the Minitab computer program was presented. It was proven that the quality of products is formed under the influence of the use of modern computer technologies at all stages of manufacturing and control of parts, which ensures research in a wide range of changes in technological parameters and comparison of individual studies with actual machining conditions on the machine, with the results of a sufficient level of reliability.

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